Teradyne 5539Ci+/5539 InterScan Optical Inspection AOI System

Description

Teradyne 5539Ci+ InterScan Optical Inspection System
Comes with a manual and what you see in the pictures. If you don't see it, you probably wont get it.
Specifications are from Teradyne and may vary slightly due to upgrades, options, or revisions this unit may or may not have.
The unit was removed from service in working condition. It appears to be complete. This unit came out of service from Intel. We do not have the expertise to test it besides basic power up and are selling it as-is. More pictures to come!
List Price was:
0,000 to 0,000 from Teradyne
The Unit's Serial Number Tag Reads:
Model Number:
5539Ci+
Part Number:
030-008-02
Serial Number:
5539i-003
Power Requirements:
208 V~, 8 A, 50/60 Hz
Standards Met:
CE, TUV, EMU, EMC
FOV Configuration (It said they used this in the manual):
System:
C+
FOV in Inches:
0.7 x 0.7
Pixel Size in Inches:
0.00175
System Overview from Teradyne Executives:
The new Interscan 5539-Series AOI system, with a five-camera head, delivers higher throughput, better defect coverage, and simpler programming than earlier versions.
The InterScan 5539-Series AOI systems feature four angled cameras and one vertical camera. The vertical camera is a high-speed (16 ms) progressive scan unit, specifically designed to produce high system throughput. "The combination of angled and vertical cameras is extremely powerful," Haigh said. "The full power of the angled cameras can be deployed in areas where maximum defect coverage is required- for example, where J-lead or QFP-style devices are used. At the same time, straightforward inspection tasks can be carried out quickly and easily using just the vertical camera. This approach eliminates shadowing issues and simplifies programming."
The new InterScan 5539 is supported by Teradyne's Component DESigner (CDES) toolset for offline program development and library customization. CDES is a Windows PC-based software package, giving users access to a standard library of component package models. Users can customize this library to fit their process and defect profile. The user controls the attributes (camera, lighting, algorithm, size, and location) for each window used to inspect each package type. Both systems can run existing InterScan 5519-series programs.
The 5539 system comes with a CE mark, SMEMA interface, Ethernet.
System Description:
InterScan automatic optical inspection (AOI) systems are designed for use by production personnel inspecting pre and post-solder populated printed circuit board assemblies. InterScan can be installed on the shop floor as a stand-alone system for off-line inspection or integrated into the production line and used for in-line inspection.
InterScan provides immediate detection and process control feedback. InterScan detects random failures, incipient errors, and process errors, stores defect data by component type and error type, and reports these statistics at any time.
InterScan handles even the most complex or dense assemblies - through-hole components, discretes (chips and MELFs), small outline integrated circuits (SOICs), small outline transistors (SOTs), quad flat packs (QFPs), J leaded devices, and more.
InterScan Inspectors for the Following Defects:
Through-hole lead presence or absence
SMD presence or absence
Solder presence or absence
Solder bridges
Excess solder
Skewed components
Tombstoned components
Billboarded components
Lifted leads
Polarity
Surface defects such as solder balls, scratches, foreign material
The InterScan 5539 systems use high-resolution, solid-state video cameras to capture images of printed circuit boards following soldering. The cameras are part of an optical test head mounted over a board conveyor system. In addition to the cameras, the test head consists of:
A hemispherical lighting system for illuminating the board
A strobe laser for measuring board warp (notes in the manual say this was disabled)
A precision, X/Y positioning system for moving the test head
Video Cameras Description:
The InterScan 5539 systems use five miniature video cameras for board inspection. The cameras are CCD solid-state units built for maximum performance. They are positioned to view each board segment from all four ordinal directions and directly overhead.
Camera Views:
During inspection, cameras photograph the board in squares called views. All five cameras are used in this process, and each view is numbered for reference purposes.
Each camera has a resolution of 640 by 480 pixels. Pixel size is determined by the field of view (FOV). Model 5539 is available in four different FOVs however this one uses the C+ version which has a 0.7 x 0.7 FOV in inches with a Pixel Size of 0.00175 in inches.
View Overlap:
The InterScan systems inspect in a continuous motion mode as opposed to "step and repeat." Each view overlaps the next adjacent horizontal view by 50%. All even view numbers are inspected by cameras 1, 2, and 5, and all odd numbered views are inspected by cameras 3, 4, and 5. This configuration permits all cameras to view each inspection point on the board.
View Scanning Sequence:
Cameras scan a board in rows, starting from the corner of the board, across the board (parallel to the conveyor), advancing up one view, and back across the board in the opposite direction. A separate scan is performed for each different lighting mode used.
The exception to this basic scanning sequence occurs when a board has a component which requires a unique lighting mode. In this case, the system scans just the portion(s) of the board where that component type is present, skipping the "leading" and "trailing" view which do not call for the special lighting mode.
0.00 minimum for packaging, handling, and order processing. Shipping to be determined by destination.
Prior to shipment I will need to know the following information (filled out on a form that I will send you) for International Customers or Packages/Freight being Forwarded internationally. International customers may also be subject to a freight forwarder form if applicable.:
(1) Are you the end-user of this item?
(2) If you are not the ultimate end-user of the item, please state the ultimate end user's name.
(3) What is the ultimate country destination?
02/26/09